Production & industrial transformation sector

Optimize your production yields with real data and full visibility

Unquantified material losses, unstructured work orders, unknown cost price - GestiumERP by CIRTASOFT measures what is actually happening on your transformation lines and gives you the levers to improve your yields and competitiveness.

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Industrial production and transformation in Algeria

Do you manage a production or industrial transformation unit?

We understand you

Production and transformation companies in Algeria face a reality that is often underestimated: the precise measurement of yields. Transforming raw materials into semi-finished or finished products means accepting losses — but they still need to be quantified, analysed, and reduced. Without reliable data on inputs and outputs, every production decision is made blind.

At CIRTASOFT, we support Algerian industrial transformation companies with GestiumERP — a tool that structures work orders, measures yields per production line, calculates the true cost price, and identifies areas to optimise in order to improve the overall profitability of the unit.

Challenges

What your teams deal with every day

You are not alone facing these challenges. These are the pain points we hear most often from Algerian production and transformation companies.

Poorly measured transformation yields

Material losses during transformation are not quantified. It is impossible to distinguish normal process losses from abnormal losses caused by malfunctions or operator behaviour.

Unclear work-in-progress management

Materials being transformed between two workstations are not tracked. The value of work in progress is unknown, and locating pending batches causes time loss and confusion.

Unstructured work orders

Production instructions are passed verbally or on loose sheets. Without formalised work orders, operators do not always have the right instructions at the right time, leading to errors and non-conformities.

Cost price difficult to calculate

The cost price of a transformed product includes multiple components: raw materials, energy, direct labour, and depreciation. Without automatic consolidation, it remains an unreliable approximation.

Non-automated input / output control

The quantities of materials entering a transformation line and those coming out are not automatically reconciled. Discrepancies go unnoticed, whether caused by real losses or data entry errors.

No visibility into productivity per line

Without data per workstation or production line, it is impossible to identify underperforming lines, justify equipment investments, or optimise operator assignments.

In a production and transformation sector, you must meet three imperatives simultaneously: maximise yields to reduce losses, control costs to remain competitive, and drive performance to continuously improve. Without the right measurement tools, you are managing approximations, not an industry.

Key feature

Measure the actual yield of each production line

GestiumERP automatically compares inputs and outputs for each line to calculate yield and loss rates — and alert you to lines that require corrective action.

Yield table - Week 16 / 2025

Line	Input	Output	Yield	Loss	Status
Line A - Cutting	2 400 kg	2 256 kg	94%	6%	Good
Line B - Pressing	1 800 kg	1 530 kg	85%	15%	Average
Line C - Drying	3 200 kg	2 368 kg	74%	26%	Needs improvement

7 400 kg

Total inputs

6 154 kg

Total outputs

83.2%

Overall yield

1 246 kg

Total losses

What is not measured cannot be improved

GestiumERP records the quantities actually entering and leaving each production line. Yield and loss rate calculations are automatic, per line and per period, with a colour code instantly readable by your production managers.

Lines below the target threshold trigger an alert and allow a corrective analysis order to be opened, to understand whether the loss is related to the process, the equipment, or the operator.

Input and output entry per line and per shift
Automatic calculation of yield rate and losses
Alerts on lines below the target performance threshold
Yield history by week, month, and financial year
Exportable performance report for management

GestiumERP

Software designed for Algerian production units

Transformation companies that improve have one thing in common: they measure everything. Yields, losses, costs, productivity per workstation — it is with this visibility that they make the right decisions. GestiumERP gives them exactly this data.

Yield and material loss tracking Automatic measurement of yield and loss rates per production line, per shift and per period, with alerts on deviations from targets.

Work order management Creation and assignment of work orders to lines and operators, formalised production instructions, progress tracking and closure with entry of quantities produced.

Cost price calculation Automatic consolidation of material, energy, labour, and fixed overhead costs per batch or production period to determine the true cost price of each transformed product.

Input / output control Automatic reconciliation of quantities entering and leaving each transformation workstation, detection of unjustified discrepancies, and full traceability of material movements.

Productivity per line Performance dashboard per line and per operator, yield comparison over time, identification of bottlenecks, and decision support for investments.

Planning and optimisation Work order planning based on available capacity, optimised resource allocation, and load monitoring per line to maximise equipment utilisation.